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25 Micron High Pressure
Filter Elements |
Carbis Filtration
manufacture metal filter elements, screens, strainers, baskets and
candles to suit your specific application.
Suitable for use in a
wide range of industries including chemical, oil and gas, pharmaceutical,
general process, paints and inks, plastic, water, petrochemical,
nuclear power and aerospace. They find use where the operation environment
requires the robust design provided by a metallic structure and
the resistance to aggressive fluids.
Standard materials of
construction allow for use from -150°C to + 400°C and up
to 25 bar differential pressure. Higher operating temperatures,
differential pressures and corrosion resistance may be accommodated
by design and by the use of alternative materials such, as Monel,
Inconel, Hastelloy and other alloy materials.
We
also manufacture plastic elements and strainers in Polypropylene
and Nylon. Our existing range of moulds and tools allows us to produce
elements of many sizes and shapes, new designs are easily accommodated
by our expertise and ability to produce new tooling to suit your
design or application.
Standard materials of
construction for our metal filters include:
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Woven Wire Mesh:
A uniform precision woven wire mesh with nominal and absolute
micron ratings of 3 to 1000 micron.
Click
here for woven wire mesh specifications.
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Sintered
Metal Materials:
Sintered
Metal Mesh
Sintered
multi-layer metal mesh is composed of laminated layers of
woven wire cloth bonded by special calendaring and sintering
in a vacuum oven to create an integrated porous filter media
with high strength and rigidity. Course meshes
support a drainage mesh overlaid by the precision woven filtration
mesh that is also protected from mechanical damage by a further
layer of mesh. Sintered wire mesh is a surface filtration
media, particles are retained on the outer layer, allowing
effective washing or back flushing. Manufacturing the filtration
layer to exacting tolerances ensures reliable performance
with constant particle retention and stable flow rates. The
open structure gives considerably lower pressure drops than
sintered metal powders. Absolute micron ratings from 3
µm 500 µm. This material has excellent
mechanical strength and can be cut, rolled, welded and machined,
allowing fabrication of components of varying configurations.
Sintered
Spherical Metal and Powder
We
produce seamless porous elements up to 1500 mm in length and
320 mm diameter with many different wall thicknesses and pore
sizes from 0.5 µm to 200 µm. The sintering process
produces elements into stable, mechanically strong components
that are self-supporting with a fixed pore structure. The
pressing and forming of the powder and spherical material
allows seamless compaction of flanges and threads, simplifying
installation.
This
same compacting process of metal powder or spherical material
can be applied to manufacture elements with high collapse
strength for use in high pressure applications. The powder
or spherical material is sintered onto the surface of our
Profile Wedge Wire Screen cylinders offering a unique screen
filter capable of filtering down to 2 microns absolute
at up to 85 bar.
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Wedge Wire Screens:
High flow efficiency combined with excellent resistance against
collapse and burst pressure, cleanable and robust. Our screens
can be manufacture to fit our range of Industrial Filter Housings
and existing housings, slot openings of 20 to 5000 micron.
Click here
for detailed information.
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Perforated Plate:
Punched plate with round, square and slotted holes of varying
diameters depending on your application. Available in a wide
range of materials.
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Fine
Hole Perforated Plate:
Precision electroformed, photo etched and punched plates offering
a wide range of open areas and hole sizes of 5 to 2000 micron.
Image
shows micrograph of a 0.010 mm (10 micron) hole.
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Carbis Filtration
offer a cleaning and refurbishing service for all metal filters
which provides an efficient and economical cleaning and testing
service.
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